The Pouring Mixer is a vital component in the AAC panel production line, responsible for the high-speed mixing of precisely measured raw materials to produce a uniform and reactive slurry. As a key step in the pouring process, it directly affects the consistency, stability, and quality of the green cake and ultimately the finished AAC blocks or panels. Runding's advanced pouring mixer ensures optimal chemical reactions and stable aeration, forming the foundation for high-performance AAC products.
Product Performance: Core Equipment for Slurry Preparation in AAC Production
The Pouring Mixer is a vital component in the AAC production line, responsible for the high-speed mixing of precisely measured raw materials to produce a uniform and reactive slurry. As a key step in the pouring process, it directly affects the consistency, stability, and quality of the green cake and ultimately the finished AAC blocks or panels. Runding's advanced pouring mixer ensures optimal chemical reactions and stable aeration, forming the foundation for high-performance AAC products.
Working Principle
The pouring mixer operates within a fully automated system:
● Raw Material Feeding: All dry materials (cement, lime, gypsum, aluminum powder) and slurry are accurately weighed using an advanced metering system based on preset formulations.
● Controlled Sequential Input: The ingredients are sequentially fed into the mixer in a predefined order to ensure precise timing for reactions and mixing.
● High-Speed Mixing: The double-layer cross impellers rapidly stir the mixture, ensuring even dispersion and initiating the necessary chemical reactions (especially the aluminum powder reaction with alkali).
● Discharge: After mixing, the uniform slurry is immediately poured into the molds for further pre-curing.
The entire mixing process is monitored and managed by an intelligent control system, ensuring consistency, minimal waste, and optimal process timing.
Advantages and Features
Double-Layer Cross Mixing Technology
● Offers superior agitation and uniformity, improving slurry quality and enhancing gas reaction consistency.
Shortened Mixing Cylinder & Shaft
● The compact mixing structure increases power and efficiency, reduces mixing time, and increases output capacity. The shorter shaft design reduces mechanical stress and wear, extending equipment lifespan.
Anti-Adhesive Coating Inside Cylinder
● An industry-first innovation, the internal cylinder surface is coated with a special non-stick spray layer, preventing material build-up, reducing cleaning frequency, and maintaining long-term efficiency.
Precision and Automation
● Integrated with advanced weighing systems and PLC-based control, ensuring accurate dosing, stable mixing cycles, and seamless integration with the upstream and downstream processes.
Enhanced Product Quality
● By ensuring thorough and consistent mixing, the machine helps produce high-quality green cakes with uniform aeration, strength, and dimensional stability.
Runding's Pouring Mixer combines precision engineering, innovative design, and automation to deliver consistent slurry preparation, making it an indispensable asset in modern AAC production lines aiming for efficiency, quality, and productivity.
Suitable AAC Line Capacities
Our ball mill series is adaptable to a wide range of AAC production scales, including:
● Entry-level lines with a capacity of 50,000 m³/year
● Standard configurations ranging from 100,000 to 200,000 m³/year
● Large-scale automated lines with a capacity of 300,000 m³/year and above
Custom configurations are available for single-chamber, double-chamber, dry grinding, or wet grinding based on the specific needs of your plant layout and production goals.
Why Choose Us?
● Over 15 Years of Industry Experience: Deep specialization in AAC equipment manufacturing ensures process alignment and stable operation.
● Complete Turnkey Solutions: From equipment selection and layout design to installation, commissioning, and staff training – we offer full-service support.
● Core Components Independently Developed: Key parts such as grinding media and liners are in-house designs, ensuring reliability and ease of maintenance.
● Global Customer Base: Equipment successfully exported to Southeast Asia, the Middle East, Africa, and other regions – trusted by international clients.
● Responsive Technical Support: Dedicated after-sales team and remote service platform to ensure uninterrupted production.
